China Mixing System Manufacturers Suppliers Factory - Customized Mixing System Price

Mixing is the core unit operation that achieves material uniformity and enhances mass/heat transfer, creating homogeneous conditions for chemical reactions and physical processes, critically determining reaction efficiency, product quality, and energy consumption. For more than 20 years, we have been providing high-quality stirred tank reactors and mixing systems on hydrogenation, polymerization, crystallization and other chemical processes for industries including petroleum, chemical engineering, hydrometallurgy, pharmaceuticals, food, and advanced functional materials etc. The products include α-olefins, ABS, cyclohexanone, glyphosate, HMDI, molecular sieve, POE, PP, PPC, rubber, sorbitol, special resins, ternary precursor, and so on.

Mixing System

Medium-Low Pressure Agitator
Agitators designed for medium-low pressure condition are core equipment in chemical industries’ production for a very wide range of process adaptability. Whether it is processing low-viscosity liquid materials or medium-viscosity materials
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Magnetic Drive Agitator
The magnetic drive agitator is suitable for complex reaction process in the fine chemical industry that involve high pressure, high temperature, strong corrosion, or high cleanliness requirements. It excels in handling stirring for
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High Viscosity Mixing Agitator
High-Viscosity Mixing Agitator are specialized blending devices designed for fluids with viscosities up to 20,000 cP. The core mechanism relies on high torque and low-speed rotation (typically 10–150 rpm) to drive specially designed
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Ultra-High Viscosity Mixing Agitator
Ultra-High Viscosity Mixers are specifically engineered for materials with viscosities over 100,000 cP. Featuring specialized impeller geometries and ultra-high torque drive systems, they overcome the flow resistance challenges that
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Horizontal Agitator
Horizontal Mixer refers to a horizontally-oriented reaction tank vessel of which the axial length exceeds the diameter. It achieves uniform mixing of high-viscosity materials and solid-liquid suspensions through low-speed, high-torque
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Side-entry Agitator
Side-entry agitators are mixing devices horizontally installed on the side walls of containers, which could be non-standard shape, such as rectangular or oval. Through the laterally inserted agitator shaft driving the impeller rotation,
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Bottom-entry Agitator
Bottom-entry agitator is a high-efficiency mixing equipment vertically installed at the bottom of reaction vessels. Through low-speed, high-torque impellers (such as anchor-type, gate-type, and helical ribbon types), the bottom-up fluid
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Impellers
The impeller is the core component of the mixing system, which overcomes the concentration gradient, accelerates the diffusion process of the material, promotes its uniform distribution, and thus speed up the reaction. Weihai chemical
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Specification

Motor Power	0.5- 315 kW
Shaft Diameter	Max Φ270 mm
Impeller Diameter	Max Φ5,600mm
Rotate speed	0 – 1,500+ r/min
Design Pressure	0 – 20 Mpa
Design Temperature	-80 – 350 °C
Impeller selection	Two-blade impeller Three-blade impeller Four-blade impeller Six-blade impeller Pitched impeller Plate-Type impeller Wide-Blade impeller Disk-Turbine impeller Anchor impeller High-Viscosity Ribbon impeller High-Efficiency Self-Priming impeller
Mixing Application	Gas-liquid Liquid-solid Gas-liquid-solid

Impellers

Mature Experience

With decades of experience in mixing manufacturing, we conduct trial runs of the mixing device for each reactor before leaving the factory and record the data. For critical equipment, we also perform on-site tracking and maintain comprehensive records. To date, we have accumulated 16 years of trial run data, which provides a reliable basis for impeller selection and power determination. Thanks to the extensive database, familiar mixing system can be directly finalized based on it without further calculations.

Professional Research Team

The design of a successful agitation device needs to combine the knowledge of chemical engineering and technology, computational fluid dynamics for agitation, and mechanical design.

Learning customer requirements, our engineers use 3D modeling software, CFD flow field analysis and FEA finite element analysis to accurately simulate and analyze the fluid behavior, heat transfer process, multi-physical field coupling, and the structure of the reactor, so as to evaluate and provide scientific basis for optimization

Professional Research Team

Mixing Laboratory

The Fluid Mixing and Agitation Laboratory is specifically dedicated to research on mixing and agitation. The laboratory is equipped with a variety of test instruments, include: agitation comparison test bench, power number test workbench and mixing simulation test equipment. These instruments can conduct all-round parameter measurements of various agitators and can carry out agitation simulation tests according to customer requirements.

How We Manufacture

Related Topics

Stirred Reactor

Explosive Clad Plate

Engineering

Service

References

46 m³ High Pressure Reactor

Horizontal Reactor

Horizontal Mixer

Impeller

Weihai Chemical Machinery Co., Ltd. is one of the leading mixing system manufacturers and suppliers in China. We warmly welcome you to buy OEM mixing system from our factory. All customized products are with high quality and low price. For quotation, contact us now.

Mechanical Seal Stirred Reactor, Hydrogenation Test Unit, Titanium Steel Clad Plate